Transfluid
US
Gebogene Kupfer-Stromschienen (Busbars) für Energieverteilung auf weißem Hintergrund.

transfluid
Busbars & solid material

With transfluid, you bring high-end technology to your production. Our solutions, service and manufacturing systems are designed to enable you to produce at world market level.

Shaping the flow of energy

CNC-Biegemaschine von transfluid zur automatisierten Bearbeitung von Kupfer-Stromschienen (Busbars).
  • The material can be twisted up to 90°
  • Bending beyond the width of the material
  • Bending clockwise and counterclockwise with only one clamping device
  • Moving counter bearing
  • Quick tool change
  • Pressure bending function enables very tight bending radii with thin materials
Robotergestützter Busbar-Bieger von transfluid mit integriertem Biegekopf und automatisierter Zuführung zur präzisen 3D-Bearbeitung von Stromschienen.

EXTREMELY LONG CONDUCTOR RAILS ARE AUTOMATICALLY SEPARATED AND BENT

The bending of busbars for electric cars is a crucial step that affects the efficiency and performance of these vehicles. Precision, material selection and innovative technologies are crucial to ensure that the power distribution systems in electric cars are reliable and efficient. As the automotive industry continues to grow and evolve, the technology to manufacture busbars for electric cars is also evolving to meet the increasing demands.

 

Specifically for the requirements of busbar production, transfluid has developed a bending robot that can process busbars with a cross-section of up to 60 mm² and a stretched length of up to 3,000 mm.

Further information
Maschine bearbeitet Kupfer-Stromschiene (Busbar) durch präzises Biegen in automatisierter Fertigungsanlage.

BENDING OF BUSBARS

The bending machines from transfluid are known for their performance in bending tubes, but can also be used to bend geometries made of solid material, such as wires and materials with a rectangular cross-section.

 

The Energiewende, Germany's transition to a low-carbon, nuclear-free economy, means an increase in the production of busbars and conductor rails. Current output is growing and new areas of application are being added almost daily. transfluid offers its customers its many years of experience in this area and the resulting development work flows into new projects.

CNC-Rohrbiegemaschine t bend POWERLINE 90 mit Biegekopf beim Formen eines Kupferrohrs.

BENDING OF SOLID MATERIAL - ROUND, SQUARE, RECTANGULAR

Solid semi-finished products such as round copper rods or square cross-sections can be bent excellently with the transfluid bending machine.

With the in-house software, which is optimized for round and rectangular materials, precise bending results can be achieved with economical cycle times.

Automatische Anlage zum Abwickeln und Zuschneiden von Kupferband für Busbar-Produktion.

BUSBAR CUTTER

An optimal, contact-optimized separating surface is also important for busbars. Here, transfluid offers a fast, efficient cutting system that is fed from the coil. Busbars of different lengths can be cut and then sorted out.

Thanks to the high cycle rate, the blanks can be pre-produced for the subsequent process or fed directly to the bending machine via handling systems.

t bend VARIOLINE CNC bending machines for copper busbars:

CNC-Steuerpanel und Busbar-Biegemaschine zur automatisierten Kupfer-Stromschienenfertigung.

The perfect bending software

The use of our simulation software for round and square material on a machine-independent programming station enables the customer to carry out feasibility tests directly on site.

Further information
Automatisierte Biegemaschine formt Kupfer-Stromschiene (Busbar) in industrieller Fertigung.

Right/left bending with CNC control

The wide-open sliding piece allows the twisting angle unit to move directly behind the bending tool.

Further information
Maschinelle Biegung einer Kupfer-Stromschiene (Busbar) in industrieller Fertigung.

Twist

As the pressure die can be opened wide, the offset bending device can move straight behind the bending tool. In this way, copper bars, for example, can be twisted by up to 180°.

Further information

Production samples

Conductor rails
Gebogene Kupfer-Stromschiene (Busbar) mit gestanzten Kontaktflächen für elektrische Anwendungen. Gebogene Kupfer-Stromschiene (Busbar) mit komplexer Geometrie und gestanzten Anschlussflächen Beschichtete Kupfer-Stromschiene (Busbar) mit gebogener Geometrie für elektrische Anwendungen. Komplex gebogene Kupfer-Stromschiene (Busbar) mit Anschlusskontakten.